How to Make a Signal Flare

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Last Updated: May 6, 2021

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A signal flare is a lighted rocket or smoke flare that alerts someone to your presence. Since the early days of rocket design, military and civilian authorities have counted on smoke and burning-light flares to communicate and save lives. Commercial and military units vary in size and functionality. Smaller units are now readily available for campers and hikers. Since many people prefer to make their own camping and hiking supplies, there is a general interest in both smoke and color-burning flares. While DIY projects to build mercuric oxide-based burning-light flares are prohibited, smoke flares can be easily produced.

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Method
1 Method 1 of 2:

Signal flare #1

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  2. {“smallUrl”:”https:\/\/www.wikihow.com\/images\/thumb\/1\/1d\/Make-a-Signal-Flare-Step-2.jpg\/v4-460px-Make-a-Signal-Flare-Step-2.jpg”,”bigUrl”:”\/images\/thumb\/1\/1d\/Make-a-Signal-Flare-Step-2.jpg\/aid2440918-v4-728px-Make-a-Signal-Flare-Step-2.jpg”,”smallWidth”:460,”smallHeight”:345,”bigWidth”:728,”bigHeight”:546,”licensing”:”<div class=\”mw-parser-output\”><p>License: <a target=\”_blank\” rel=\”nofollow noreferrer noopener\” class=\”external text\” href=\”https:\/\/creativecommons.org\/licenses\/by-nc-sa\/3.0\/\”>Creative Commons<\/a><br>\n<\/p><p><br \/>\n<\/p><\/div>”} 2 Cook the mixture on low heat for awhile and take it off and let it cool in a bucket or something. Advertisement
  3. {“smallUrl”:”https:\/\/www.wikihow.com\/images\/thumb\/4\/48\/Make-a-Signal-Flare-Step-3.jpg\/v4-460px-Make-a-Signal-Flare-Step-3.jpg”,”bigUrl”:”\/images\/thumb\/4\/48\/Make-a-Signal-Flare-Step-3.jpg\/aid2440918-v4-728px-Make-a-Signal-Flare-Step-3.jpg”,”smallWidth”:460,”smallHeight”:345,”bigWidth”:728,”bigHeight”:546,”licensing”:”<div class=\”mw-parser-output\”><p>License: <a target=\”_blank\” rel=\”nofollow noreferrer noopener\” class=\”external text\” href=\”https:\/\/creativecommons.org\/licenses\/by-nc-sa\/3.0\/\”>Creative Commons<\/a><br>\n<\/p><p><br \/>\n<\/p><\/div>”} 3 Add the bonding agent to the mixture and wait for awhile.
  4. {“smallUrl”:”https:\/\/www.wikihow.com\/images\/thumb\/4\/42\/Make-a-Signal-Flare-Step-4.jpg\/v4-460px-Make-a-Signal-Flare-Step-4.jpg”,”bigUrl”:”\/images\/thumb\/4\/42\/Make-a-Signal-Flare-Step-4.jpg\/aid2440918-v4-728px-Make-a-Signal-Flare-Step-4.jpg”,”smallWidth”:460,”smallHeight”:345,”bigWidth”:728,”bigHeight”:546,”licensing”:”<div class=\”mw-parser-output\”><p>License: <a target=\”_blank\” rel=\”nofollow noreferrer noopener\” class=\”external text\” href=\”https:\/\/creativecommons.org\/licenses\/by-nc-sa\/3.0\/\”>Creative Commons<\/a><br>\n<\/p><p><br \/>\n<\/p><\/div>”} 4 Add the mixture while it’s about half done drying, put it into your cylinder tube. Also put in a few matches while it dries.
  5. {“smallUrl”:”https:\/\/www.wikihow.com\/images\/thumb\/f\/f5\/Make-a-Signal-Flare-Step-5.jpg\/v4-460px-Make-a-Signal-Flare-Step-5.jpg”,”bigUrl”:”\/images\/thumb\/f\/f5\/Make-a-Signal-Flare-Step-5.jpg\/aid2440918-v4-728px-Make-a-Signal-Flare-Step-5.jpg”,”smallWidth”:460,”smallHeight”:345,”bigWidth”:728,”bigHeight”:546,”licensing”:”<div class=\”mw-parser-output\”><p>License: <a target=\”_blank\” rel=\”nofollow noreferrer noopener\” class=\”external text\” href=\”https:\/\/creativecommons.org\/licenses\/by-nc-sa\/3.0\/\”>Creative Commons<\/a><br>\n<\/p><p><br \/>\n<\/p><\/div>”} 5 Light it up. Put it on the ground and have some fun. [2] X Research source
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Method
2 Method 2 of 2:

Signal flare #2

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  1. {“smallUrl”:”https:\/\/www.wikihow.com\/images\/thumb\/0\/0b\/Make-a-Signal-Flare-Step-6.jpg\/v4-460px-Make-a-Signal-Flare-Step-6.jpg”,”bigUrl”:”\/images\/thumb\/0\/0b\/Make-a-Signal-Flare-Step-6.jpg\/aid2440918-v4-728px-Make-a-Signal-Flare-Step-6.jpg”,”smallWidth”:460,”smallHeight”:345,”bigWidth”:728,”bigHeight”:546,”licensing”:”<div class=\”mw-parser-output\”><p>License: <a target=\”_blank\” rel=\”nofollow noreferrer noopener\” class=\”external text\” href=\”https:\/\/creativecommons.org\/licenses\/by-nc-sa\/3.0\/\”>Creative Commons<\/a><br>\n<\/p><p><br \/>\n<\/p><\/div>”} 1 Mix 1/2 cup powdered sugar and 3/4 cup potassium nitrate in a shake-able container or jar. Shake and turn the container to allow the material to be thoroughly mixed. [3] X Research source
  2. {“smallUrl”:”https:\/\/www.wikihow.com\/images\/thumb\/1\/1d\/Make-a-Signal-Flare-Step-7.jpg\/v4-460px-Make-a-Signal-Flare-Step-7.jpg”,”bigUrl”:”\/images\/thumb\/1\/1d\/Make-a-Signal-Flare-Step-7.jpg\/aid2440918-v4-728px-Make-a-Signal-Flare-Step-7.jpg”,”smallWidth”:460,”smallHeight”:345,”bigWidth”:728,”bigHeight”:546,”licensing”:”<div class=\”mw-parser-output\”><p>License: <a target=\”_blank\” rel=\”nofollow noreferrer noopener\” class=\”external text\” href=\”https:\/\/creativecommons.org\/licenses\/by-nc-sa\/3.0\/\”>Creative Commons<\/a><br>\n<\/p><p><br \/>\n<\/p><\/div>”} 2 Light a propane camp stove in a safe, outdoor location. Crank the flame down to a low level. Most propane stoves will produce a 1/4-inch high flame at this level.
  3. {“smallUrl”:”https:\/\/www.wikihow.com\/images\/thumb\/c\/c0\/Make-a-Signal-Flare-Step-8.jpg\/v4-460px-Make-a-Signal-Flare-Step-8.jpg”,”bigUrl”:”\/images\/thumb\/c\/c0\/Make-a-Signal-Flare-Step-8.jpg\/aid2440918-v4-728px-Make-a-Signal-Flare-Step-8.jpg”,”smallWidth”:460,”smallHeight”:345,”bigWidth”:728,”bigHeight”:546,”licensing”:”<div class=\”mw-parser-output\”><p>License: <a target=\”_blank\” rel=\”nofollow noreferrer noopener\” class=\”external text\” href=\”https:\/\/creativecommons.org\/licenses\/by-nc-sa\/3.0\/\”>Creative Commons<\/a><br>\n<\/p><p><br \/>\n<\/p><\/div>”} 3 Place the flare mixture in a heavy skillet and heat it slowly. Stir the mixture constantly. As the flare gum heats it will take on the consistency of melted plastic or chewed gum. Once the material gets to a consistency that allows it to be rolled over in the skillet, it is done. [4] X Research source
  4. {“smallUrl”:”https:\/\/www.wikihow.com\/images\/thumb\/b\/b9\/Make-a-Signal-Flare-Step-9.jpg\/v4-460px-Make-a-Signal-Flare-Step-9.jpg”,”bigUrl”:”\/images\/thumb\/b\/b9\/Make-a-Signal-Flare-Step-9.jpg\/aid2440918-v4-728px-Make-a-Signal-Flare-Step-9.jpg”,”smallWidth”:460,”smallHeight”:345,”bigWidth”:728,”bigHeight”:546,”licensing”:”<div class=\”mw-parser-output\”><p>License: <a target=\”_blank\” rel=\”nofollow noreferrer noopener\” class=\”external text\” href=\”https:\/\/creativecommons.org\/licenses\/by-nc-sa\/3.0\/\”>Creative Commons<\/a><br>\n<\/p><p><br \/>\n<\/p><\/div>”} 4 Remove the skillet from the heat and allow the mixture to cool for 30 minutes.
  5. {“smallUrl”:”https:\/\/www.wikihow.com\/images\/thumb\/6\/68\/Make-a-Signal-Flare-Step-10.jpg\/v4-460px-Make-a-Signal-Flare-Step-10.jpg”,”bigUrl”:”\/images\/thumb\/6\/68\/Make-a-Signal-Flare-Step-10.jpg\/aid2440918-v4-728px-Make-a-Signal-Flare-Step-10.jpg”,”smallWidth”:460,”smallHeight”:345,”bigWidth”:728,”bigHeight”:546,”licensing”:”<div class=\”mw-parser-output\”><p>License: <a target=\”_blank\” rel=\”nofollow noreferrer noopener\” class=\”external text\” href=\”https:\/\/creativecommons.org\/licenses\/by-nc-sa\/3.0\/\”>Creative Commons<\/a><br>\n<\/p><p><br \/>\n<\/p><\/div>”} 5 Shape the cooled flare material into a long, rectangular bar. Insert three matches — wood-end first — into one end of the flare. Push them in until the base of the match head is touching the material.
  6. {“smallUrl”:”https:\/\/www.wikihow.com\/images\/thumb\/5\/51\/Make-a-Signal-Flare-Step-11.jpg\/v4-460px-Make-a-Signal-Flare-Step-11.jpg”,”bigUrl”:”\/images\/thumb\/5\/51\/Make-a-Signal-Flare-Step-11.jpg\/aid2440918-v4-728px-Make-a-Signal-Flare-Step-11.jpg”,”smallWidth”:460,”smallHeight”:345,”bigWidth”:728,”bigHeight”:546,”licensing”:”<div class=\”mw-parser-output\”><p>License: <a target=\”_blank\” rel=\”nofollow noreferrer noopener\” class=\”external text\” href=\”https:\/\/creativecommons.org\/licenses\/by-nc-sa\/3.0\/\”>Creative Commons<\/a><br>\n<\/p><p><br \/>\n<\/p><\/div>”} 6 Wrap the flare in tissue paper and provide a 2-inch long paper end. Twist the end of the paper and put the flare in a self-seal plastic bag.
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  • Question What bonding agent is used in this? What different chemicals does it contain? Community Answer You can use a tablespoon of glycerin for the bonding agent. Thanks! We’re glad this was helpful.
    Thank you for your feedback.
    If wikiHow has helped you, please consider a small contribution to support us in helping more readers like you. We’re committed to providing the world with free how-to resources, and even $1 helps us in our mission. Support wikiHow
    Yes No Not Helpful 3 Helpful 9
  • Question Do I need to “cook” or heat up the mixture? Community Answer It should be cooked until the mixture has the consistency and color of peanut butter. Thanks! We’re glad this was helpful.
    Thank you for your feedback.
    If wikiHow has helped you, please consider a small contribution to support us in helping more readers like you. We’re committed to providing the world with free how-to resources, and even $1 helps us in our mission. Support wikiHow
    Yes No Not Helpful 5 Helpful 7
  • Question Will the flare shoot into the air? Community Answer Not unless you put a propellant below it. Thanks! We’re glad this was helpful.
    Thank you for your feedback.
    If wikiHow has helped you, please consider a small contribution to support us in helping more readers like you. We’re committed to providing the world with free how-to resources, and even $1 helps us in our mission. Support wikiHow
    Yes No Not Helpful 4 Helpful 7

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Tips

  • If you want to add color to your flare you can add metallic salts such as magnesium sulfate (Epsom salts) to make it white. Strontium Nitrate to make it red (this can be some-what hard to find.) Barium will burn a pale green. So will borax. Copper sulfate burns a green too. Potassium permanganate burns purple. Look online for some other colors. Thanks Helpful 2 Not Helpful 0

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Warnings

  • When you light the flare, keep it well away from the rest of your body. Or just lay it on the ground and leave. Thanks Helpful 9 Not Helpful 3

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Things You’ll Need

Method 1:

  • Tube (PVC, cardboard tube, anything will work really)
  • Powdered aluminum
  • Potassium nitrate (there’s a perchlorate that works better. Either sodium perchlorate or potassium[citation needed])
  • Bonding agent (flammable glue, or nail polish)

Method 2:

  • Potassium nitrate
  • Powdered sugar
  • Mason jar or shake tumbler
  • Propane camp stove
  • Heavy steel skillet
  • Safety goggles
  • Gloves
  • Cap
  • Wood strike-anywhere matches
  • Tissue paper

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